DIY 3D-printed soldering fume extractor

Build Your Own DIY 3D-Printed Soldering Fume/Smoke Extractor

Save some bucks and protect your lungs!
Zach Zach (199)
Total time: 30 minutes 

Solder contains lead. Breathing in lead is bad. Therefore, breathing in solder fumes is very, very bad. Even if you only solder things once in a while, it's a good idea to have a solder fume extractor nearby to suck in those toxic fumes and run them through a carbon filter to neutralize them.

Commercial solder fume extractors can cost upwards of $70; today, I'll show you how to build your own for about $20.

For this project, we'll be using an amazing 3D-printable model designed by rdmmkr on Thingiverse (thanks, rdmmkr!) :)

If you don't have a 3D printer, read on and I'll share some ways you can get your model printed.

Let's get started!

DIY solder fume extractor parts

This project is comprised of three primary components: a 3D-printed housing, a fan, and an activated carbon filter. Links to everything you'll need is in the parts list above.

Choosing a fan

You have two options for your 80mm fan -- you can either solder your own fan circuit and add your own switch, or use one that's plug-and-play.

To save time, I'm using a 5V fan with a switch and wire built in. You can probably save a few bucks by soldering your own fan circuit, but the one I'm using is quite powerful and is only about $11. The downside is this fan has a lower CFM, meaning you'll need to keep it closer to what you're soldering.

If you prefer a higher CFM fan, you can find one on Amazon, though you may need to bump up to a 12V fan to get a really high CFM.

If you'd like to solder your own fan circuit instead of using a USB fan, see the instructions on Instructables.

3D-printed soldering fume extractor model

For the housing, we're going to use an excellent design created by rdmmkr on Thingiverse. Download the model from Thingiverse and print the five main parts of the model:

  • The main housing left half
  • The main housing right half
  • The removable filter cartridge front half
  • The removable filter cartridge back half
  • The front panel plate

No supports are necessary. I printed the housing in white and filter housing in red to make it a bit more aesthetically pleasing. :)

Don't have a 3D printer?

If you don't have a 3D printer, not to worry! I wrote a short guide on how to get your 3D model printed without owning a printer.

DIY solder fume extractor fan
Use the four screws that came with the fan to attach it.

Remove the rubber feet and grilles that came with the fan.

Then, close the two halves of the main housing around the fan, ensuring that the fan is oriented correctly—to suck in air from the front and push the air out the back.

Finally, use the four included fan screws to secure the fan and its grill to the housing. This will also hold the back part of the housing shut.

Two holes to plug

There's an internal hole in the unit that's meant to run the fan cord through if you created your own fan circuit. If you instead used a USB fan (as I did), you'll want to plug this hole so you don't get any air leakage.

To do this, simply use a bit of electrical tape or hot glue. Fan suction will hold the tape in place tightly.

DIY solder fume extractor controller

The front panel holds together the front part of the housing and provides a spot for a small rocker switch (in case you decided to build your own fan circuit). Use two small screws to secure it in place. If you don't have any small screws laying around, you can also use super glue or epoxy to hold everything together.

Cutting activated carbon filter with scissors
Carefully cutting each filter into four equal squares.

The activated carbon filters I ordered are 130x130x10mm. Using a pair of scissors or a box cutter, cut each one down the middle twice, resulting in four 65mm² squares of equal size. This is exactly the size you'll need.

The ones I ordered came with five filters, meaning you get a total of 20 filters after cutting. Not bad.

DIY solder fume extractor filter cartridge

Place a filter into the cartridge and slide it into place.

DIY solder fume extractor switch

Connect the fan to a USB power supply (this is the one I used). You can then turn the fan on and off using the controls on the fan's USB cable.

Finished DIY solder fume extractor

You're all done! For maximum effectiveness, place the extractor close to where you're soldering.